Sunday, May 28, 2017

LH Root Ribs and Root Doubler (2)

2 hours

I got the root ribs pilot drilled to their attach angles, and the root doubler/wing walk is fitted and updrilled!  The root doubler was much easier this time since I didn't accidentally updrill all the holes in the skins first.




LH Wing Skins, part 4 (2)

2 hours

More drilling.  I got the bottom side of the leading edge pilot drilled, the lower aft skin updrilled, and the top and bottom of the main spar updrilled.




Wednesday, May 24, 2017

LH Wing Skins, part 3 (1.5)

1.5 hours

I put the wing back on the stands this time so I could do both sides of the leading edge without having to flip the whole wing.  So far I got the top side fully pilot, then ratchet strapped it closed and cleco'd the bottom side to the main spar.



Tuesday, May 23, 2017

LH Wing Skins, part 2 (1)

1 hour

I flipped the wing and got the lower aft skin pilot drilled.  Then I put the wing back on my stands, leading edge up.  This time I'm going to try fitting the leading edge this way so I can get at both sides at once...  We'll see if it's any easier than doing it flat on the table was.



LH Wing Skins, part 1 (2)

2 hours

Upper wing skin drilled to the wing!  This time I planned ahead and refrained from updrilling holes where other parts still need to be fit.





Sunday, May 21, 2017

LH Wing Squaring & Leveling (1)

1 hour

Just like the other wing, before starting on the skins I had to make sure the wing was both square and free of any twist.  I started by leveling the main spar the long way, and then I used a plumb bob to locate the pilot hole at the end of the rear spar at wing station 19.0.

I assumed the brace I made for the other wing would set this wing right where it needed to be, but it was actually about 1/2" off.  I spent a little time trying to figure out why, and then I gave up and just adjusted the length of my brace to set this wing properly.

Then I put the wing flat on my table and shimmed the main and rear spars until they were level with each other throughout the length of the wing.  Finally, I pulled the upper aft skin out and cleco'd it to the rear spar so I can start drilling it tomorrow.






Saturday, May 20, 2017

LH Wing Structure, part 2 (5)

5 hours

Not much interesting to show from this long session, but I got the whole wing structure drilled together, updrilled, deburred, and riveted!