1.5 hours
I started with the RH aileron skin. I got the main cut done and then started working on fitting the tip rib.
It was a tight fit but nowhere near as bad as what Ryan Roth ran into here:
http://www.rynoth.com/wordpress/waiex/2014/02/15/wings-12-left-aileron-aerobatic/
http://www.rynoth.com/wordpress/waiex/2014/02/15/wings-12-left-aileron-aerobatic/
Sonex must have updated the tip rib since then.
All I had to do was chamfer each corner a bit on the bench grinder and the fit was pretty spot-on after that.
I think it's going to be tricky to hold this rib in place while I drill the holes, but that's a problem for later!
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